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SkeleCore® ETS™ Ultra-Large Diameter Fabric Duct System

SkeleCore ETS™ (External Tensioning System) is the first fabric tensioning solution designed for ultra-large ducting applications where metal ductwork has traditionally been the only option. Built for diameters from 90”–156”, it helps reduce system weight, simplify installation and lower structural demand. All while delivering the airflow performance, appearance and flexibility expected from DuctSox.

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SkeleCore ETS 3D Model

How SkeleCore Works

Fabric tensioning applies consistent stretch across both the length and circumference of the duct. Traditional fabric systems rely on air pressure to hold their shape. When airflow drops, they sag, wrinkle and lose form. That leads to inconsistent performance.

SkeleCore eliminates that dependency with engineered internal or external tensioning. The system holds its shape with or without airflow, reducing movement to prevent visible sag and deliver consistent airflow from startup through operation.

How Your Facility Benefits

SkeleCore External Tensioning System (ETS) is the first fabric tensioning solution designed for ultra-large ducting applications where metal ductwork has traditionally been the only option. Built for diameters from 90”–156”, it helps reduce system weight, simplify installation and lower structural demand. All while delivering the airflow performance, appearance and flexibility expected from DuctSox.

  • Reduced structural load: Can ease structural demands and simplify coordination.
  • Lower installed cost: Less material weight, fewer rigging demands and a simpler install process.
  • Simplified installation: Panelized fabric construction and external suspension help reduce lift requirements.
  • Improved air distribution: Helps support more even airflow and quieter operation.
  • Minimal condensation concerns: Helps avoid insulation-related condensation issues.
  • Cleaner appearance at scale: More consistent look than bulky exposed metal ductwork, with added flexibility.
diagram showcasing fabric vs metal airflow

Why Fabric Instead of Metal?

In ultra-large diameters, metal duct systems have remained the standard primarily because there has never been a practical fabric alternative. That leaves engineers, contractors and owners managing familiar trade-offs: heavier materials, higher structural demands, longer installation timelines, insulation requirements, and the cost and complexity that come with large rigid duct sections.

SkeleCore ETS changes that. It’s the only external fabric tensioning system designed for diameters above 90 inches. By combining engineered fabric construction with external tensioning, it’s the large flexible duct system that delivers significantly lighter ductwork, a simpler installation process, reduced structural burden, minimal condensation concerns and more variation than metal duct systems in large-scale designs.

Comparison Snapshot

Metal Duct Systems
SkeleCore ETS
Heavy and structurally demanding
Lower system weight
Higher material and installation burden
Reduced material, rigging and labor
More complex installatino with cranes and rigging
Easier installation with lightweight sections
Condensation concerns without insulation
Minimal condensation concerns
Limited design flexibility at ultra-large scale
Scalable, customizable fabric design

Let's chat about your project!

When your project calls for ultra-large ductwork, SkeleCore ETS offers a proven alternative to metal with less weight, less installation complexity and more design flexibility for large-scale performance.

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